Due to the geological history of the Calgary region, the bedrock in Calgary is highly variable in nature, from relatively weak mudstones to competent sandstones. The rock units found within the region are significantly interfingered and laterally and vertically discontinuous. For each project within the region which passes through bedrock, it is important to complete a detailed site investigation, including geotechnical strength testing in order to gauge the degree of lithification at the specific site location.
For the mudstone units, a lower correlation value of less than 10 for PLT results is suggested. Slake testing using a Slake Index test is recommended for samples of the mudstone unit encountered in the site investigations. The Index test allows for better quantification of the tendency of the unit to degrade with exposure to air or water.
Due to the discontinuous nature of the bedrock, it is important to always factor in a fair amount of variability into the expected conditions during the excavation design process. As well, it is important for contractors to incorporate the information provided by the geotechnical reports in the selection of the type of TBM and cutting tools.
Challenges at recent tunnelling projects within the city have been strongly linked to inappropriate TBM cutterhead selection, unexpected ground conditions and the weak mudstone unit. From review of the past experiences, it is highly recommended that combination cutting tools are used when tunnelling through the Calgary bedrock, which is a highly heterogeneous yet tectonically undisturbed sedimentary rock. The use of combination cutting tools, will enable TBM micro-tunnelling through the majority of the Paskapoo units, whether expected or not, along a tunnel alignment.
Due to the adhesive properties of the mudstone unit during excavation, it is recommended that the use of polymers or additives at the excavation face be further investigated, in order to reduce adhesion of clay particles. The reduction of adhesion of the mudstone to the equipment will improve advance rates by reducing maintenance and operational delays.
As several projects were found to deviate from their designed alignment, and in many cases required significant realignment, continual alignment monitoring is suggested for use in the micro-tunnelling TBMs. Gripper size should also be reviewed, in order to ensure that grippers are wider than individual layers expected within the tunnel wall, to avoid grippers pressing into discrete weak layers within the wall when advancing